Baskets and Electricity

The baskets for the cabin arrived today.  I feel a little odd saying how excited I was to put them into their place.  They fit perfectly and the color is great.

I had really hoped that I could get the electrical system back in order.  I have had trouble with the super simple AC system.  Turns out it was me that was the problem, not the power cord.  I didn't realize that the red light was lit when the system was 'on.'  I was thinking that the red light on the GCFI meant that the circuit was broken.  So, all the time I thought I had some sort of problem with the GCFI, it was really just me being a doofus. 

Well, I was able to wire the Marinco port to the power cord and then into the AC outlet.  I spent several hours monkeying around with daisy chaining outlets so that I could have one inside the cabin.  In the end I decided not to do that; it just isn't worth stringing the wires into the cabin.  I'll still put the two 12 volt outlets in the cabin.  I'll have a plug in inverter in the cabin should I need it.

I installed the battery charger in the electrical compartment too.  You can just barely see the small hole I drilled into the compartment so that I can bring the plug to the battery charger.  Wasn't the way I planned on rigging it up, but it works.

Everything is coming together pretty well here.  I have a bit more 'bundling' of wires to do; I'll do that after I add the two 12 volt outlets in the cabin.

Thankfully, this is the side most people will see when they look into the galley.  I am really happy with how the 'control center' section of the teardrop has come together.

I didn't take any photos of it, but I spent quite a bit of time today working to cut the insulation pieces for the walls.  I'll cover those with headliner material and then glue them into place in the next few days.

One thing I noticed is that I can't work in the teardrop during the main part of the day.  It's just too hot to be out there on the patio in the sun.  So, it's early morning or late afternoon for me to work on the teardrop.

Electrical Success and Beginning Insulation

It was a good weekend of work on the Carpe Diem.  I finished all of the electrical in the galley and even figured out what I had done wrong on the switch for the porch lights!

I cleaned up all the wiring an then, still not sure if this is the best idea or not, I used the hot glue gun to anchor the wires.  I would have used wire clamps, but I couldn't screw them into the aluminum because there was nothing behind it.

Jack helped me cut and fit the pieces of insulation for the ceiling and the storage shelf area.  We just used friction to hold them into place now.  I still want to figure out how I'm going to cover the insulation.

Even the ceiling is coming along.  This is a really cool view of the teardrop; you can see how it is all coming together.

The weatherstripping on the doors is not quite thick enough.  It is a little hard to see in this image, but there is tiny gap near the floor.  I got another package of the thicker stuff and will try it when I have some more time.

These 27 LED lights were on sale at Harbor Freight for $3.00.  They have the adjustable hook and a magnet on the back.  They hang from the hinge on the door and will be great for when you have to go to the restroom or the shower.

The AC power system is still not working.  I am going to try re-stripping the wires and reconnect.

I suppose, even though I was very careful in the process, that I could have switched the two ends.  Someone noticed in one of my pictures that I could have accidentally sliced the wires when I was stripping the insulation.  I'll try re-doing the wires first to see if that might be the problem.  

One thing I thought about after climbing around inside the cabin is what to do with the storage shelf area.  I had planned to build cabinets there.  Now I'm not sure.  I'll have to figure out how to arrange the 12 volt and 120 volt plugs if I don't build the cabinets.  I'll think about it a bit more this week.

First Night in the Teardrop

I took a half day yesterday; that got me home in time for a much needed nap and some time to work on the teardrop.  I successfully fixed the trailer wiring.  I'm not sure exactly what I did, but it was the front two marker lights that gave me the trouble.  I re-did the wiring and everything worked!

Because I had success with the wiring, I went ahead and put another coat of polyurethane on everything.  The countertop and all the surfaces are looking great and are super protected from moisture at this point!

One of the problems I've had is that my battery would never fully charge.  It turns out that my problem was the battery charger.  I tested it on the battery in my car, which I knew was fully charged.  I was able to salvage the inline fuse and battery clamps from the old charger and was able to use those as my main connectors from my electrical system to my battery.  

The business end of my GFCI power cord.

I spent a little more time working on the electric.  I cleaned up the wires and anchored them.  I thought I would start on the AC portion of the wiring.  I cut the ends off the GFCI extension cord and wired it up to the Marinco power inlet.  That went pretty well, but unfortunately, I can't get the GCFI portion of the system to 'reset' so that I can run power through it.  I need to do a little research to figure out what I'm doing wrong.

I decided that I would try spending the night in the teardrop.  The forecast was for a clear and cool evening.  We put the mattress in the teardrop; it still needs to be trimmed in order to fit into the area where our feet go, but for one person, it was fine.  I cranked up the Fantastic Vent, tossed in my sleeping bag and got comfortable.  After reading a few chapters of my book, I turned off the lights and drifted off to sleep.

Very comfortable.

My son came out to say goodnight to me.  I was in deep sleep when he opened the teardrop door.  He scared the daylights out of me.  I went into full freak out mode when the door to my teardrop popped open!  I think I scared him as much as he scared me!  Needless to say, I learned how the inside door locks worked after that.  Jack has some serious payback coming up!

Usually, this time of the year, I am awoken by the birds outside my window at about 3:40 in the morning.  I slept right through the birds this morning.  The fan canceled out any birds or any other noise in my backyard.  It was a pretty good night of sleep.

Black Freckles and Electrical Frustration

Yesterday was a pretty good day.  I was able to spray the undercoating to the bottom of trailer.  That was quite messy, but I'm glad that I got it applied.  Jacked up the Carpe Diem to make it easier to work under it.  I'm loving my 3 ton jack stands from Harbor Freight!

 

I ended up using two cans of the cheap stuff; one can of the expensive stuff.  Then I found a third kind of undercoating at Lowes.  It was about half the price between the cheap and the expensive stuff.  I used four cans of it.  Purchased one of the inexpensive 'spray triggers.'  That made the whole process a lot easier.

 

I was really happy to have the glasses and mask on.  However, I ended up with some serious over spray on my face.  Took a long time to clean those glasses too!

I've given up on the idea of having four LED lights the teardrop.  My plan was for them to be on each corner of the teardrop and that they would go on when I turned on the porch lights.  The LED's had teeny tiny wires and I think somehow there must have been a bad connection in one of the many connections.  I spent a couple of days pulling wires again.  I had originally used some wire that I had on hand.  It was way too thick and made it close to impossible to join with three or four pieces like I had to.  I used automotive wire and waterproof connections, but I could not get them to work properly.  I couldn't get them to work and after spending so much time on it, I just clipped the wires and moved on.  No LED's on the corners. 

I had some real problems today too with the switch I planned to use for the porch lights.  I am not sure if I've messed something up with it or if the switch is bad.  Each time I connect the switch, the fuse blows.  I'm going to have to research that a bit.

I am anxious to get the inside insulated, but I'm going to slow down and focus on the electrical; it's not only the part of the project that makes me the most anxious; it's probably the most important part.  I won't be able to easily work on it once i cover the inside with insulation and carpet.

Lastly, I trimmed the cooler tray so that I could easily use the two 12 volt outlets.  I had made the cooler tray an inch too tall and it impeded the entry of the second 12 volt outlet.

 The battery meter is still not functioning properly.  I may have to purchase a new meter if I can't figure out what's going on with the one I have presently.

Now its time to do a little research on trailer wiring and how to fix the switch.

I ended the day with touching up all the paint and tidying up the wires a bit.  Tomorrow I hope to complete the trailer wiring and figure out the switch.  If I can get those two things done, I will install the Marinco power inlet 120 volt system.

On a side note, my wife crawled into the teardrop for the first time yesterday.  She was pretty psyched.  She's been investigating the body pillows and the mattress situation for me.  We planned to use our futon mattress, but we've decided not to do that.  It seems we can find some decent alternatives relatively inexpensively.  We are researching a bit more and we'll see where we come out.  I'm glad she's taking an interest in the project.  I cannot wait for our maiden voyage; whenever that may come!

Finally, Some Progress I Can See!

My day started bright and early.  Went for a coffee and then dug right in.  Got the rest of the galley that had not been finished painted.

My second project was finding a way to mount the spare tire under the galley.  You can see the three bolts just in front of my drill.  I used rubber washers to hopefully keep any water from penetrating through the floor of the galley.

Three of the five bolts; should be plenty of support.

Next, I painted all the drawers and doors.  I started by painting them all blue.  I immediately regretted that decision.  I waited for them to dry and then painted them brown; which was my original plan.

The next project was to cut the hole for the Marinco power port entry.  I was very anxious about cutting the hole in the side of the wall.

There's the hole.  The problem I had to solve next was how to trim the wood on the inside so I could use the washer/nut that goes on the inside.  The walls were a little too thick.  I ended up using one of my sanding cylinders; that worked perfectly.

The port installed.

What it looked like from the inside.

Next project, install the gasket over the hinge. I taped it in place to get a feel for how large the gasket would be.

The sun was hot and it ended up helping me a lot because the gasket and the butyl tape heated up and made it easy to 'stick' in the right place.

I ended up adjusting the edges of the gasket a bit.  I bent the aluminum over the edge so that any rain would run off the drip edge.

I'm really happy with how this turned out.

Cabinets, drawers and doors, take two.

Not a good photo, but you can see how I mounted one of the four LED lights that will come on when the porch lights are lit.  Hopefully this will keep me from banging my shin into the corner at night.

Was able to install the galley light.  I really like that it is on a swivel.  That way you can aim it where you need it.

Was able to put in all the power receptacles and fixtures.  They are not connected yet; that's my big goal for tomorrow.

Close up of the spare tire mount.

The last major problem I solved today was one that had been causing me a lot of trouble.  I could not get the latch on the teardrop to connect.  I also could not figure out how to make the new handle work with the old fixture.  The first part, getting it to fit ended up being easy; I just bolted it in place.  The second part, getting it to work, not so much.  Because the latch is a blind connection (you can't see what's going on because the hatch is in the way) I could not figure out how to get the 'catch' to connect.  Then I had an idea:

I needed someone small enough to fit in the cooler slot so that when I closed the hatch they could see what was happening with the latch.  Jack just so happened to come out and ask if I needed any help.  Within twenty minutes, we had it fixed!  Now, the latch is installed and works perfectly!

As I mentioned before, tomorrow's goal is to get the electric completely done.  I'm going to go set my alarm.

How to Read Schematics; For the Non-Electrician and More Electrical Designs

So last night I started placing the fuse panel and outlets in the galley.  I marked everything and then started fiddling with the fuse panel.  I turned it over and saw this:

And this:

And this:

 

And this:

 

I had literally no idea of how to begin connecting my wires to this.  There were only tiny solder points to 'connect' to, or so it seamed to me at first look.  My logical brain said that there is a + and a - side.  The middle must be a ground.  Then I started wondering how in the heck you connect to this when the green circuit board is covering the 'inputs.'  So, I did what I've done in the past, I decided to ask for guidance on the Teardrops and Tiny Travel Trailer Forum.   Within the hour, I had several responses from kind folks who helped me understand the PDF that is on the West Marine website:

 It turns out that the two silver screws are where the 'main' lines to the battery go; slight caveat, I will be adding a buss bar to the negative line as a ground.  The center pole on the fuse panel is actually where the + wire from each circuit's load goes.  After several, very patient, posts, I now understand that this is really pretty simple, but it looked quite complicated to me when I started.  

Once again, I am so grateful to the kindness of others on the Teardrops and Tiny Travel Trailer Forum.  Their combined wisdom helped me through a pickle!

I measured things out last night and it seems that I will be able to put a 'pass through' in the cabin where all the wires will come through.  Thankfully, and by dumb luck, this will all pass below the 'counter top' in the galley.  So, everything will be clean and obstruction free.

You can see from the image above how the main feed from the cabin will enter the cabinet.  I'll run the wires then to the fuse panel, buss bar (ground) and then over to the battery.  I sketched in the 'super simple 120 volt' circuit as well.  This is so that if we have shore power, we can plug in and 'charge up' batteries, or even run appliances directly on the 120 volt current.  I will be putting one 120 volt power outlet in the cabin too.

So far I like the way this is starting to look.  It will be a fairly 'clean' look, while balancing the need to use power when you need it.  The only conflict I can see is that the cooler will not be able to be pulled out when the power ports are being used.  I think that should be fine as generally we will have the cooler out on the ground when in 'camp.'  Having a power port right in that area would allow for a possible 12 volt cooler at some point if we decide that is what we want.  

Here is what the cabinets and electrical receptacles will look like on the inside:

 

I didn't have a good picture of the inside of the cabin.  You can see, I'll have two large cupboards connected by a small shelving section.  The shelf will be wide enough to fit an iPad for those nights when a campfire isn't possible.

I'm going to use the aluminum shelf to create a 'false' bottom for the cabinets.  By doing this, I'll be able to 'hide' the hole to the power center and disguise the electrical connections for the two 12 volt outlets and the one 120 volt outlet.  The advantage of planning ahead like this is that I am going to provide an access panel to the wiring under the cabinet in case I have to make any 'future' additions or changes.  Also, as you can see from the drawing above, there will be one switch in the center to turn on the 'porch' lights.  

After a lot of research, I decided that it is way too complicated for me to try to have the side marker lights turn on with the porch lights.  It would have been cool, but way too advanced an electrical install for me.   Super Bright LED's was just the place to find four small, cheap LED fixtures.  These four fixtures will be placed, one on each corner of the teardrop, just under the frame.  I can envision how it will look when I turn them on; it's going to be way cool!

 You can see from the images above that they are really tiny, yet very bright.  They also have the added benefit of being able to be a 'replacement' bolt.  That will make the install simple.

The 'porch lights,' which I've shared before, will be really neat when added to this system.

Again, you can see that they are quite small, but very bright.  Again, the ones I'll be using will be red to protect night vision.

I researched the "Super Simple 120 volt Power System" on the TTNT forum and found this excellent, and very simple design:

When combined, the system looks like this:

Or like this:

Mine will be essentially like the one above.  Instead of simply 'terminating' at the three plug input, I will 'daisy chain' the three boxes from the surge protected power cord.

For now, I'm pretty happy with the design.  It will allow us to connect to shore power when we have the opportunity and when we are at home this will prevent me from having to take 'out' the battery in order to charge it.