Friday Finesse and Fun!

At the risk of sounding incredibly repetitive, today was an amazingly beautiful day!  70 degrees and sunny.  My perfect weather kind of day!  The Carpe Diem is really coming along and today, as the title says, was a day of finesse and fun.

Started out enjoying my cold water by using my newly installed cup holders!  I love the cedar accent I was able to create yesterday.  

I had originally planned to make a false bottom on the shelf area to hide all my electrical lines.  Turns out I didn't need to do that; I bundled all the wires up and tucked them under the insulation on the far right side.  However, you never want to 'paint yourself into a corner' so to say.  So, I decided to make the back wall panel 'removable.'  It won't be easy, but it is possible to take out the back wall panel, simply by pulling on the top board.  Essentially, I just glued the cedar strips to the insulation.  Then I tacked a cover strip of wood at the top to 'join' the roof and the back wall.  If I ever need to get to it, I can!  This, by the way, was how it looked when I started adding the cedar strips.

All the cedar strips are in place.  Also, take a look at the Fantastic Fan.  I installed the fascia around the fan.  It pulled the roof together so nicely I think.

Bracing in place.  I found using sections of plywood to distribute the force and pieces of PVC pipe cut to length and then smooshed against a small piece of insulation makes very secure bracing.  Notice those cool new drink holders in fold up position!

Top piece in place and glue braced for overnight drying.  Notice the molding strip along the top of the roof over the doors.  More on that in the next photo.

Soaked the two molding strips that will go along the ceiling over the doors.  After soaking them, I braced them in their bended positions and will let them sit overnight.

Bulkhead doors removed.  I decided I would insulate the bulkhead with 1/2" insulation.  Half the thickness of the cabin due to the small area.  I think the insulation will help shield the cabin from the heat that is absorbed when the sun hits that front section.

Insulation loosely installed, waiting for glue and bracing.

One of many leg boo boos I have created by cutting insulation panels on my lap!

Cedar strips in place in the bulkhead.  I realized that the insulation can be used as an excellent brace by wedging it into place and using friction to press back against the surface being glued.

Okay, big task for tomorrow:  trim up the first door's insulation and headliner cover and cover the second door.  I'm hopeful my amazing daughter will help me with that.  If I have time, I may try cutting the mattress to the pattern of the floor.  Yikes.  I'm getting incredibly close to being done on the inside of the Carpe Diem.  That means I will be able to start on polishing the body soon!

Ripping Out the Galley

Today was a productive day!  I started by drilling out all the rivets on the hinge; all 60 of them!  This is what my drill bit looked like when I was done!  You can see the 'head's of the rivets on the drill bit.  The drill bit 'pops' off the rivet head and then you finish drilling it out to 'open' up the hole.

 Once the hinge was removed, I was able to take the hatch off.  Putting the hatch aside, I was then able to start drilling out the rivets that held the cabinetry in place.  I decided to take all the rivets out that were attached to the aluminum skin of the sides of the teardrop.

Then, I got Medieval on the cabinets.  My five pound sledge provided just the right amount of persuasion.  What needed additional persuasion was soon tamed by my reciprocating saws demolition blade. 

Thankfully, I managed to 'pop' a lot of the rivets and thus I didn't have to drill out all of the ones in the 'back' of the galley.

After deep cleaning the aluminum, I was able to spray the hatch and galley with the same paint as inside the cabin.

Hatch before:

Hatch After:

My wingman, Jim Tingey, came by today.  We spent most of our time talking through different design ideas.  I wanted to cover the front of the teardrop (the 2' above where the teardrop meets the frame) with diamond plate.  The reason for this would be to fix up some cosmetic concerns.  We figured out that the teardrop was installed on the present trailer frame and in doing so had to be retrofitted; hence the need to cover up some cosmetic issues.  The diamond plate was going to cost quite a bit; I had several estimates from local manufacturers and one from Pittsburgh, PA.  Jim's idea was to try something slightly out of the ordinary.  He suggested that I try looking at other materials; plastic or rubber.  I've contacted a good friend who's company makes just such a product.  Additionally, we talked about putting the battery on the trailer tongue.

After talking through a variety of designs and ideas, Jim suggested putting the battery, fuse box, etc. in the galley rather than putting it in a tongue box.  I had been looking at one of those cargo racks that you can use in combination with your tow hitch.  I saw some pictures online of a way to 'customize' a Harbor Freight rack to fit on the tongue of the trailer.

This would be an excellent way to have additional storage and maximize the aerodynamic boost of the design of the teardrop.  I put some of the most essential items in the newly painted galley and started working with some ideas.  Now, its time to study pictures of other people's galleys and begin designing my own.

While showing Jim the cabin, he wondered aloud if the 'shelf' could double as a bunk for my 11 year old.  We had him climb up into it and guess what?  He fits!  However, we'll end up adding some sort of storage cabinets there so the bunk idea is out of the question.  

We talked through adding insulation to the cabin and possibly a solution for how to add the same on the doors.  I'll probably end up adding the insulation and wood paneling to the doors in 'compartments,' rather than as one large piece.  It felt good to share ideas and solve some of the problems together.

My plans for tomorrow are to get the cabin water tight.  I am planning to remove the old caulk and install the bolts that hold the cabin to the plywood flooring.  After that, I'll put the other door on and install the weather stripping.  I may attempt to add the floor storage box tomorrow too.  My door and galley locks as well as the galley hinge will arrive next week.  I won't install them until after I have the window installation finalized.  I'm hanging on to the screen windows I've made until after I've decided if the sliding windows are going to meet my needs.