I'm Back in the Game!

Two weeks ago today I had my second Carpal Tunnel surgery.  I met with my doctor yesterday to have my stitches removed.  All looks good and I'm already feeling the relief.

 Stitches out.  

It's amazing to think that a small probe was inserted in the incision and basically they hollowed out the tunnel that the nerves move through; the purple dots are the farthest point that the 'probe' was extended into my hand.  I have so much empathy for people who have had intense surgery.  Mine was incredibly minor and it took a lot out of me.  The biggest thing I missed: showering with both hands!  When I washed my hair and shaved today it was wonderful to use both hands. 

The teardrop sat under our pop up cover for the past two weeks.  I was able to get in and check to see that the caulk had set up properly and that everything was dry.  I used a jet nozzle on the hose to try to pinpoint the leak in the cabin.  It ended up being a tiny spot under the bulkhead and one of the screw holes.  Now that it is all dried out again, I'll be able to touch up those tiny spots.  I'm going to, just for good measure, caulk underneath as well.  I'm going to use some caulk that is designed for roofing applications.  It's black and will blend in well with the frame.  Once we are sure all is sealed up, I can put the linoleum and mattress back in place.

I will need to wait for the rock guard to dry.  Of course, we had the pop up in place for two weeks; no rain.  Take it down; rain.  I didn't get the aluminum strip glued in place yet; hopefully a dry evening will allow the rock guard to dry.  Then, a few minor fixes in the interior and we will be ready for our next road trip.  We are planning a family get away to Starved Rock State Park soon.  We've heard a lot about it, but never made it there.  This will be our first time with the kids too!

The Carpe Diem Visits Ohio University and Narrowly Averts Catastrophe!

Both my beautiful wife and I attended The Ohio University in Athens, Ohio.  It is in fact, the place we met and fell in love.  It was quite fitting then that the last 'leg' of our first trip in the Carpe Diem go through there.   

The Carpe Diem at the College Gate in Athens, Ohio.

Before we get there, we need to catch up a little on the trip since the last update.  We loaded up and headed to Granville, OH where our good friends Mike and Christina were in town to visit their family.  We met them for a nice brunch at a place called Day y Noche.

Mike and I with the Carpe Diem.

After a great visit with them, we dropped them off at Mike's parent's home.  We were able to see his Mom and Dad too.  I was very close to them too.  

Erica and I turned towards Athens and things were looking well.  Then, near disaster struck.  We were on one of the many small roads that lead towards Athens.  We heard a loud plunk and then the sound of metal scraping across concrete/gravel.  I was able to quickly check to be sure that it was safe to pull over.  I did so and we carefully got out to take stock of what happened.  The tongue of the trailer popped off the tow ball.  Thankfully the safety chains held, the tongue of the trailer actually rode up onto the basket on the front of the trailer.  If we had been on a larger road, or going faster, things might not have turned out as well.  

The basket took a little bit of a hit; nothing a sledge hammer can't fix.

I learned to pull up on the tongue to make sure it has properly latched! 

The road rubbed the tongue a bit, but nothing a little Rustoleum can't fix.  

We took a huge breath, hugged each other and counted our blessings.  We started back towards Athens.  The rain had held off all morning, but it started again along the way.  Almost everything had changed.  Even the freeways were different; the small towns of Lancaster and Nelsonville had bypasses which were terrific for travel, but I'm not sure they will be good for the small businesses in those towns.  We made it to Athens and went to The Strouds Run State Park.  Neither of us had camped there before and mid July, during the week, is apparently the least visited time in the park.  In fact, we were the only people in the park.  It rained almost all evening and into the night.  Something was going on with our battery and it did not fully charge while we were in Powell.  So, the hot and humid weather, and the relentless rain made for a less than perfect night of sleep.  Well, that and the fact that we were the only people in the entire park, in the middle of Appalachia, without any cell service... Nonetheless, we made it and here is the view we had when we woke up this morning.

Here was our campsite.

I love the panoramic feature on the iPhone!

We hitched up and headed back to Athens.  We thought that early morning would be a good time to try to take the photo of the Carpe Diem at the top of this post.  Then, we headed north to pick up the kids.

My parents and my nephew with my kiddos!

The skies looked ominous as we started toward home.  About half way home the skies opened up.  We stopped for gas and I checked on the teardrop.  I was not happy to see a white, milky-type substance dripping from the front of the teardrop.  The caulk was clearly not dry and it was obviously not reacting well to the pounding rain.  I decided to not think about it and deal with it when we finally got home.  

The arch at the border of Ohio and Indiana; a brief respite from the rain.

About five hours later, we pulled into our driveway.  The kids were great; they jumped out and started clearing out the car and the teardrop like a pit crew at the Indianapolis 500!  A little while later, we had the teardrop on the concrete patio, the luggage and laundry emptied and were ready to assess the damage from the rain.

The aluminum 'drip guard' that we had glued in place came off again.  Thankfully, it fell into the basket again and we were able to retrieve it.  One corner started peeling away a bit.  We'll need to re-glue that corner once everything has dried out.

All our gear washed and ready to dry.

The sheet of linoleum on the back of the teardrop drying after being washed of the liquified caulk.  We put the EZ Up overt the teardrop so that we could let everything dry.  Once it does, we'll start all over with the caulking process.  Hopefully we'll get a stretch of dry weather.  We were all very happy to shower and head to a much needed night of rest.  It was a terrific trip, but we are all glad to be back!

Mid-Trip Reassessment

We headed south from Sugar Island, Michigan, and as we did, we were met with lots and lots of heavy rain.  The Carpe Diem pulled well; we ended up taking two lane freeways the last half.  Our destination was Columbus where we were staying the night with Erica's brother and family.  We woke up this morning and went out to grab some laundry to wash and found a very unwelcome development...

The marine fabric that was on top of the floor in the bed area of the teardrop.

The first thing I noticed was that the bedspread was wet.   Upon further inspection, I saw that not only was the bedspread wet, the mattress cover was completely soaked.  I pulled the bedspread out and soon saw that under the mattress the marine fabric was also completely soaked.  

The foam of our mattress.

After pulling out the mattress and the marine fabric, I found the problem.  We knew that there was a small problem with the floor under the doors.  There seems to be some kind of bowing of the plywood floor that pulls it away from the metal frame of the walls.  I had jacked the frame up earlier and then bolted through the bowed wood before I caulked and weatherproofed the side walls.  Over time, the bolts pulled out of the wood and the 'gap' opened again.  Unfortunately, the rains penetrated the gap and the marine fabric and the mattress pad simply absorbed and wicked the moisture up from the bottom of the floor.

After removing the marine fabric from the floor.

The gap, look at the space between the silver sheet metal screw and the black wood floor.

I went to Menard's and picked up several tubes of caulk, some backer rod and a remnant of linoleum and necessary adhesives.  I've decided that the marine fabric is not the best material to use for my flooring.  Of course, I kind of knew this, but I didn't see a 'need' to do so until now.  Thankfully, I was able to purchase a small remnant that will fit very well for our use.  

I removed the old caulk and backer rod.  Then, I added a layer of caulk in the gap and then inserted the backer rod into it.  After an hour or so, I added another layer of caulk and some more backer rod.  In all, I probably have an inch of 'caulk' in the gap with the backer rod.  I am planning to cut the linoleum a little wider than the flooring so that I can use it to bridge the gap in the frame/floor.  I am hopeful that the linoleum will protect the mattress from any moisture that might possibly get in.  I can't imagine that any moisture will make it through the incredible amount of material I put in there today, but you never know.

The aluminum flashing at the top of the neoprene rubber rock guard needed to be re-glued today.

Somehow, quite miraculously, the small piece of aluminum that is at the top of the neoprene came unglued and landed in the basket.  So, since I was caulking, I cleaned up the area and re-glued the piece of aluminum.  We are hopeful that this will prevent any water from seeping down under the neoprene layer.  

The linoleum remnant has a wood grain look.  I cut it a little wider than the mattress to allow for some overlap of the metal.

Looking at the linoleum in this view, it makes me think about the storage boxes on the floor; it would have been slick to have the linoleum down to create a water-tight layer.  

The linoleum cut very easily with a razor knife.

I used a straight edge to cut the 'lids' to the storage boxes.  For now, I'm just going to leave the marine fabric on the 'lids.'  I will switch them out when we get home.

I think it looks pretty nice!

My next step was to add yet another layer of caulk to the edges.  I pulled up the linoleum along the edges to let the caulk dry overnight.  Like I said, I'll replace the marine fabric on the lids when we get home.  I am thinking about not using the adhesive that is usually used in a household application.  I think the heavy duty contact cement should be just fine. 

While we were on the first couple of legs of our journey, we made a list of 'additions' or improvements we wanted to make to the Carpe Diem.  Some of them are practical, some of them are creature comforts, some of them are fun things to do.  Here is the list up to now:

1. Add hat hooks (possibly use velcro to hold the hooks).
2. Make a square 'key' for locking the locks inside the cabin.
3. Come up with some kind of system for pulling up the triangle brace.
4. Velcro corners on the curtains
5. File down bolts on the door locks.
6. Re-do the driver side door lock (not matching up properly).
7. Glue driver side cup holder back in place.
8. Side table or folding table to hold stove and a space to work and prepare meals.
9. Fresh scent for inside the cabin (lavender oil or air freshener?)
10. Remove and vacum the vent screen and window screens.
11. Cover the door hinges in the same rubber used on doors.
12. Trivet for putting hot pots while cooking.
13. Add tea and sugar to our supplies; both regular and decaf.
14. Spoon rest for cooking.
15. Salt.
16. Clorox wipes.
17. New Stove (propane; our Coleman is not optimum for cooking).
18. Propane (we saw someone who kept their propane tank in a milk crate for ease of moving it around and being able to lash it to the cargo basket).
19. 12" extension for the tow tongue (We learned that the cargo basket cuts down on our turning radius an awful lot!)
20. Crock Pot: if there is 120 volt power we could use it to cook a meal while we are away, or if needed we could use the inverter in the cabin.
21. Crossword puzzles/word finds.
22. Mancala Game.
23. Cribbage (we want to learn how to play.)
24. Cards
25. Electrical Tape
26. Duct Tape
27. Random electrical connectors.
28. Screwdrivers
29. WD-40
30. Carabiners (the two 'hooks' we used to hold the chains in place were bent and broken during travel.)
31. Fly Rod and associated gear.
32. Assorted Rubbermaid containers to store food in the cooler and prevent it from becoming contaminated from water, etc.  Also to put ice in to help ice last longer.

Just a 'few' things to add to the Carpe Diem!

We are planning to head south tomorrow morning to drop our children off with their other grandparents for a few days.  Erica and I are going to revisit our College Alma Mater, Ohio University.  We haven't been there together in over 15 years.  We look forward to spending some time in the place where we fell in love.  

Concerns About Leaks

My biggest fear with the teardrop is leaking.  I'm starting to get to the point where leaking can and will cause problems.  Once the insulation and headliner are in place, it will be very tough, but not impossible, to repair.  The roof vent is my biggest source of anxiety.  This thing is nearly 70 years old and is held together with hundreds of rivets.  In order to 'modernize' this baby, I had to remove a couple hundred rivets.  Each of those spots makes me nervous; however, I've taken precautions and things should be 'fine.' 

As I said, I used the butyl tape to seal the top of the vent hood to the aluminum.  I think I'm going to unscrew the screws so that I can get at the area where the wood and aluminum meet on the roof.  I did not apply any sealant to that area so I think I will do that and then caulk each screw hole and then again around the area where the aluminum and the plastic flashing meet.  That should be sufficient.

I guess, in the worst case scenario if we have a leak, I could always pull off the headliner and repair it.  I just don't want to have to do that.  This is another reason I am glad I'm not adding any kind of 'skin' to the top of the insulation.  So far, I've seen that the insulation creates a really nice surface once the headliner and glue are dry.  My original plan was to add a skin to be a 'tougher' surface.  Things seem to be just fine without one; this is also will prevent any kind of rot or mold from forming.   The headliner is marine grade and is actually from a marine surplus store.

I have sealed every single interior joint with clear silicone caulk.  There should not be any problem there.  Every piece of wood that is up against the aluminum has been treated with Thompson's Water Treatment. 

Another area that I'm a little concerned about is the door frames.  I am not sure how the original seal worked, but the seals I'm going to put on them are similar at best.  I have caulked the wood door frames and that should, theoretically, keep any water that makes it past the seal out of the cabin.  I feel like what I need to do is seal it up and then spray water into every single joint and surface.  Actually, I need someone else to do the spraying so that I can be inside and spot any leaks.  I may just do that with Jack once we get the door and hinge seals on.

For now, I'll have to let things be as they are.  I have a busy day and a busy afternoon.  Don't think I'll get any teardrop time today.

Hinge Solutions

Thanks to the incredible support group on the Teardrops and Tiny Trailers Website:  http://www.tnttt.com/ I think I've worked out how I am planning to replace the hinge gasket on the Carpe Diem.  It seems the best way to 'seal' the hinge is a two-fold approach.  First, I'll use butyl tape under the hinge.  Then I'll add a rubber gasket over the hinge, which will be held in place by two strips of aluminum.  The strips of aluminum will be anchored above and below the hinge and will help all the water to 'run off' the hinge.

You can see from the photo above how the 'finished' hinge will look.  The teardrop above, has the rubber gasket over the piano hinge.  This is the exact same set up I will be using.  By the way, that is one sweet looking teardrop isn't it?